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Flare joint failures are a common issue in air conditioning installations. These failures can result from poor flaring equipment, suboptimal engineering practices, or even low-quality piping. A flare joint’s role is to connect pipes securely, ensuring that refrigerant doesn’t leak from the system. However, when these joints fail, it can lead to costly repairs and reduced efficiency of the HVAC system.

At Lunar Refrigeration Ltd, we’ve noticed this trend and decided to take proactive steps to reduce flare joint failure rates. Instead of relying on manually created flares, we now use Maxipro fittings for a more reliable solution.

What is the Maxipro Fitting?

The Maxipro fitting is a press-fit connector designed to replace traditional, manually made flares. These fittings are preformed and machine-made, which ensures a level of precision and consistency that manual techniques may lack. By using Maxipro fittings, we reduce the likelihood of flare failure due to human error or poor-quality materials.

Maxipro fittings also minimize the need for flaring tools, which can sometimes cause damage if improperly used. In contrast, these press-fit fittings can easily be applied to copper pipework, forming a secure and reliable seal.

Learn more about the Maxipro fitting here (opens in a new tab).

Before and After: A Practical Example

We’ve seen immediate results when switching from traditional flares to Maxipro fittings. The video below showcases the transformation:

Before: A traditional flare joint, which was prone to failure.

After: A secure, professionally pressed Maxipro fitting, which significantly reduces the risk of leakage and joint failure.

Flare Repair After

Conclusion

Switching to Maxipro fittings has significantly reduced flare joint failures in our air conditioning installations. These fittings ensure the reliability of the system and reduce maintenance costs for our clients. If you’re experiencing frequent issues with flares or want to upgrade your system, contact us today to explore the benefits of Maxipro fittings in your HVAC system.

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